FF
Guru
- Joined
- Oct 12, 2007
- Messages
- 22,552
Posted this to the designers forum , to see what reaction they would have.
Perhaps ypu would care to comment,
New GRP boatbuilding method?
<hr style="color:#d1d1e1;" size="1" />Years ago we built one off cruising/passenger boats with the "Franz Mass" method.
A male plug , covered with AIREX , a hand laid outer skin , remove the plug and lay up an inner skin.
Was fine , even for USCG sub T boats for carrying passengers , but OH ! what a labor intensive building method!
I observe the modern method of creating a production mold plug by carving it out of a hunk of foam and am indeed impressed with what a 3 axis cutter can do.
I wonder with modern computer files and all the resin advances if a on off could be directly built.
LLoyds GRP is based on an all chopper boat ,and many solid glass boats are 40+ years old and still going strong.
My proposal would be for a lay up head for that 3 axis machine ,that would lay down (say, GRP rope for example) a layer that is 1/2 or 3/8 inch thick , starting on the shop floor.A chopper head with movable side rails for hull thickness could also work.
The unit would simply lay fast hardening "rope" that was infused with resin and hardener.
The outer shell could simply be built on itself , the "rope" having hardened as the layup head installs it.
If added thickness were required the second and other passes should have no secondary bonding problems as it would be so quickly done.
I have seen articles on NZ boatbuilders that could computer cut a ply interior that locked together (egg crate) and in some cases were even pre-finished , before being dropped in the hull.
Perhaps the rope boat builder could create outside a pre made interior , so there would be a relatively ready to finish boat on completion of the hull forming.
The exterior might require sanding and filling , in the old way , but with some of the newer spray fairing compounds , and yet a different head (for surface finishing) could be installed on the 3 axis machine.
Interesting concept , a crew would assemble the interior , start the machine and simply watch as a hull is created.
Except for the computer guy the labor could be low skilled.
A good quality paint (allgrip?) would finish the hull.
The disadvantage is very light weight construction would be hard to do, but for a large number of cruisers hull weight is not that much of a disadvantage .
There would be almost ZERO waste , and the air pollution requirements should be easier to meet .
Anyone think this would work?
Anyonehave* a spare 3 axis machine and a yen to innovate?
If it works , almost any boat could be custom built as desired , no more COOKIES!*
FF
-- Edited by FF at 07:46, 2008-09-21
Perhaps ypu would care to comment,
New GRP boatbuilding method?
<hr style="color:#d1d1e1;" size="1" />Years ago we built one off cruising/passenger boats with the "Franz Mass" method.
A male plug , covered with AIREX , a hand laid outer skin , remove the plug and lay up an inner skin.
Was fine , even for USCG sub T boats for carrying passengers , but OH ! what a labor intensive building method!
I observe the modern method of creating a production mold plug by carving it out of a hunk of foam and am indeed impressed with what a 3 axis cutter can do.
I wonder with modern computer files and all the resin advances if a on off could be directly built.
LLoyds GRP is based on an all chopper boat ,and many solid glass boats are 40+ years old and still going strong.
My proposal would be for a lay up head for that 3 axis machine ,that would lay down (say, GRP rope for example) a layer that is 1/2 or 3/8 inch thick , starting on the shop floor.A chopper head with movable side rails for hull thickness could also work.
The unit would simply lay fast hardening "rope" that was infused with resin and hardener.
The outer shell could simply be built on itself , the "rope" having hardened as the layup head installs it.
If added thickness were required the second and other passes should have no secondary bonding problems as it would be so quickly done.
I have seen articles on NZ boatbuilders that could computer cut a ply interior that locked together (egg crate) and in some cases were even pre-finished , before being dropped in the hull.
Perhaps the rope boat builder could create outside a pre made interior , so there would be a relatively ready to finish boat on completion of the hull forming.
The exterior might require sanding and filling , in the old way , but with some of the newer spray fairing compounds , and yet a different head (for surface finishing) could be installed on the 3 axis machine.
Interesting concept , a crew would assemble the interior , start the machine and simply watch as a hull is created.
Except for the computer guy the labor could be low skilled.
A good quality paint (allgrip?) would finish the hull.
The disadvantage is very light weight construction would be hard to do, but for a large number of cruisers hull weight is not that much of a disadvantage .
There would be almost ZERO waste , and the air pollution requirements should be easier to meet .
Anyone think this would work?
Anyonehave* a spare 3 axis machine and a yen to innovate?
If it works , almost any boat could be custom built as desired , no more COOKIES!*
FF
-- Edited by FF at 07:46, 2008-09-21