Hey Baachus, if you find yourself down the western and of the canal this summer, stop by Erie - I'd love for you to oversee my PlasTeak install this summer! I got a quote in September 2020 for just the aft cockpit of my 400, $2,600 for 214 sq ft. I'm inclined to go do the side decks like you did, too, and maybe even stairs to flybridge. $38 per square foot for no border, $40 for the border (the only way to go AFAIK).
Summer cruise plans very uncertain at this time... and I don't work cheap! Advice is free or do barter for adult beverages!
Let me know if you get anywhere near Seneca Lk.
Did you use their glue, how many tubes?
Yes used the supplied adhesive and had plenty + extra left. My MS non-skid not very aggressive so not a lot of filling req'd
I spanned the smooth dividers between N-S sections w/ adhesive and the decking to avoid many small sections and breaks between. You can either fill / level ahead and let dry or fill as you go w/ adhesive. If filling as you go you have to be careful when rolling to not cause a depression. Have to span any gaps with the roller vs rolling into the gap and depressing. Also need boards / plywood to stand, walk, kneel on while working or you create depressions in the soft adhesive.
How far past the original non-skid diamonds did you cover into the smooth?
I stayed outside but fairly close to the non-skid borders in most areas. Did try to get as close to the vertical cabin sides so went into the radius at the bottom.
My buddy with the Tiara did his swim deck w/ Plasdeck and had difficulty due to his very aggressive non-skid. Used more adhesive (ran out) and edges didn't seal well. Had to go back and fill / smooth around edges after getting more adhesive. If very aggressive N-S deck I would recommend sanding / grinding at least a taper at edges and knocking off the hi spots.
Does the glue seal out to the edge, or is there any room for water/gunk/chemicals to collect under the outside edge?
See above mine sealed well and smoothed at edge as I
progressed. I laid the decking dry, positioned where desired and marked around edges with pencil to provide a guide for spreading adhesive accurately but adequately.
Your installation does look fantastic on the project PDF! Great job! Hope to see you soon in your travels!
Brian