The solenoid concept isnt meant to try starting through unless you have one rated for it.
By the sheer nature of the design,
key on excite, starting current will pass across the solenoid.
Key On Solenoid:
*Key on closes solenoid (parallels battery banks)
*Batteries now in parallel (before motor is started)
*Starter engages with batteries still in parallel
*Starter loads both banks, in-rush can easily exceed 1200A on large diesels and 450A - 800A on small diesels & many bow thrusters can pull in excess of 300A.
*Cranking current passes through solenoid very often well in excess of the solenoids rating.
*Brown outs and voltage transients can occur with devices that are powered off the house bank because house is now in parallel with the start battery
during starting.
*Works only when key is on or only with alternator charging
Blue Sea ACR:
*Key on has no effect on the ACR
*If resting voltage was still high enough for ACR to be in parallel the SI feature (start isolation feature) instantly opens the ACR (isolates banks for starting) when starter solenoid is activated.
*Start Isolation prevents starting current from passing through the ACR and from creating brown outs or voltage transients on house bank electronics.
*Thrusters and other high demand devices can also be wired to utilize the SI feature.
*Even if SI is not used a sudden voltage sag, thruster, starter, windlass, inverter etc. will open the relay so damaging amperage will not flow across it.
*Once the voltage of either bank has met the "
parallel voltage criteria" both banks charge in parallel.
*Once voltage falls below "
parallel voltage criteria" the ACR opens and unparallels the banks.
*The ACR works with all charge sources; solar, wind, hydro, fuel cell, alternator or battery chargers with no human intervention or key activation.
In an
adequately wired & engineered cruising vessel DC system any Combiner/VSR/ACR, Echo Charger, Duo Charger or other DC to DC charger, such as the Sterling DC to DC battery to battery chargers, are a
redundant charge directing or charge management device. There are many good ways to charge multiple banks. Parallel charging via an ACR or other combiner is only one of them.
A failure, no matter how rare, only means you now need to
manually parallel the banks during charging. If a vessel can not
manually manage charging &
bank isolation then the system was not very well designed for cruising to begin with.
Sadly I see far too many boats built with only a
key on solenoid with no other means of directing charge
when or if they fail.
If one wants to use a key on solenoid it should be rated to handle the
maximum loads on the vessel, with the key on, whether that load is a starter, bow thruster, alternator or alternators, inverter, windlass etc.. The system should also be wired so you can
manually do what the solenoid does.
The early 100A Pathmakers, one of the early combiners, were rather unreliable because they used a cheap low current rated solenoid. They could easily be fixed by installing a
Blue Sea 9012 or the actual Tyco version contactor/solenoid that was up to the task. Course the Blue Sea / Tyco contactor costs more than a Blue Sea ACR, which is a better designed piece of equipment than the Pathmaker was so most Pathmakers got replaced by an ACR.
If the relay and system design are not fit for the task there will
eventually be problems.