Greenline 48 Stern Thruster Galvanic Corrosion

The friendliest place on the web for anyone who enjoys boating.
If you have answers, please help by responding to the unanswered posts.

WhippetGood

Member
Joined
May 9, 2024
Messages
7
Location
Roche Harbor, WA
I have more to write about the 're-power' of the Greenline 48, but that's in another thread and happened years ago - so have to dig deep. However, the most recent 'excitment' is near to mind, and was just resolved - so I figure I would post about it in case anyone wants to check their stern thruster (for any boat I suppose!)

We purchased the boat used in 2018, and it's a 2016 Greenline 48. It came with Bow + Stern thrusters, which I have greatly enjoyed using. I came from a boat without any thrusters, and although I can run the boat without them (and had to, recently) there is nothing like going perfectly sideways or counteracting a strong wind or current with a smash of the button. Whatever the case, however you captain - this isn't about the use of the thrusters.

Anyway, after moving the boat up to San Juan Is. WA in 2021, we had more rain on the boat than it's ever seen. We had some minor leaks - likely screws through the teak into the fiberglass, or sealant failing around the window - but we had water in the bow cavity, which would make it's way back when cruising. Even with the bilge pumps, some water would make it back to the engine compartment, and then back to below the Lazerette where it filled a small area below the thruster motor inside the boat (the propulsion parts being outside the stern below water). This standing water contacted the positive because the Stern Thruster was installed upside down, such that the positive terminal was at the bottom.. we found this out after the Stern thruster failed. That's when we began to worry that the problems were bigger (they were) because the water was energized if the thruster had power and electricity was contacting the bolts connected through the hull to the external part of the thruster.. and escaping the boat.

The terminal bolt was powdered rust (it just broke when touched) and the through hull bolts were also completely corroded.

IMG_8570.jpg
IMG_8572.jpg


The bigger problem was the Shafts + Props. They were extensively damaged (the Zincs were fine!)

here is a picture of a piece of the shaft after extraction:
IMG_6136.jpeg


So..this was a slow then fast process. We never noticed because the stern thrusters are so rarely in operation AND we had to have some water in the area of concern. But once it happened, the amount of voltage must have been high (thrusters thrusting) and the damage was extensive. I'll post more pics and the fix in a followup post later.

Check your stern thruster!

cheers

Chris
 
A sundowner tug recently sunk at a marina here due to stern thruster galvanic failure , open hole into boat.
 
I have learned something today, after calling this Galvanic corrosion , it is actually “ stray current “ corrosion. Thanks to @boatpoker for that. More photos!
 

Attachments

  • 71814958697__001A2F27-8442-4357-94AF-0AA4012A657A.jpeg
    71814958697__001A2F27-8442-4357-94AF-0AA4012A657A.jpeg
    213.9 KB · Views: 9
  • 71814956456__28EDBB59-AC56-4F5B-9502-54A163E216CF.jpeg
    71814956456__28EDBB59-AC56-4F5B-9502-54A163E216CF.jpeg
    210.7 KB · Views: 7
  • IMG_9085.jpeg
    IMG_9085.jpeg
    125.9 KB · Views: 7
  • IMG_9082.jpeg
    IMG_9082.jpeg
    262.7 KB · Views: 10
  • IMG_9081.jpeg
    IMG_9081.jpeg
    272.5 KB · Views: 10
  • 72789958282__078BAF9A-1720-43E7-8B82-D038B62F92B2.jpeg
    72789958282__078BAF9A-1720-43E7-8B82-D038B62F92B2.jpeg
    104.9 KB · Views: 10
  • 72789965650__E5201997-BB91-4B84-AA39-959C4429A3A7.jpeg
    72789965650__E5201997-BB91-4B84-AA39-959C4429A3A7.jpeg
    152.4 KB · Views: 7
  • 72789967138__5C416246-1F3B-44B3-BE05-9724FC4C99AE.jpeg
    72789967138__5C416246-1F3B-44B3-BE05-9724FC4C99AE.jpeg
    147.3 KB · Views: 8
Back
Top Bottom