Cleaning Racor 900
I changed my fuel filters (see photos below), and decided to give the Racor unit a clean too - for no particular reason.
Have owned the boat for about 7 months now and put maybe 60 hours on the engines. 48 of those hours were non-stop from San Francisco to San Diego (480 nautical miles).
It is surprising to me that despite the frightful condition of the Racor 900's, the engines (Ford Lehman 225 turbos) with the filthy Racors did not give any problems what so ever.
I would venture a guess that possibly the primary & secondary filters may have been changed along the way, and that may have saved the injectors?
But the Racor had not been cleaned. Maybe ever! The boat is a 1986.
Some notes about the filter changes for the curious:
1. Its not hard, but it is time consuming - about 5 hrs for me.
2. Make sure to have fresh diesel available to fill the Racor after you replace the filter. Thereby topping off the diesel in the Racor and not leaving any air in there.
3. I used degreaser liquid and a toothbrush when cleaning the Racor, and rinsed the parts in fresh diesel afterwards to remove any degreaser remnants (don't know if this is a best practice or not - but its what I did).
4. I shut off the fuel supply, just in case gravity would move fuel through the lines while the Racor was open.
5. The 'can' style secondary fuel filters were messy and not fun to replace; due to unavoidable diesel spillage.
6. I primed the secondary fuel filters, but not the Racor, nor at the injectors. The Ford sputtered a bit at first, but pushed out all of the air on its own - no issues.
(There is one other inconvenient truth that I am choosing to ignore at this time: there must be goops of sludge in the fuel tanks! That's a thought for another day).
Here are the photos: