Comodave
Moderator Emeritus
- Joined
- Jul 2, 2015
- Messages
- 22,415
- Location
- Au Gres, MI
- Vessel Name
- Black Dog
- Vessel Make
- Formula 41PC
What product did you buy? And did you cut it yourself or have it cut?
Thanks
Paul
Most people say it is Corian but that is a brand name. Like Formica for high pressure laminate. Corian is a solid surface material and there are many companies that make solid surface. I don’t recall the exact brand I used but check solidsurface.com and see what they have. One problem is that a lot of places will not sell it to a DIYer. The website above will sell it to you and they have lots of articles on how to. It is really much easire that you would think to work with. If you don’t have huge pieces that need to be glued together it is easy. With the proud fiddle on your counter you can trim it to size and drop it down into the fiddle so the front edge is hidden by the fiddle. I used some gray caulk to fill the small gap in between the solid surface and the fiddle. Also on the ends. I left a small gap at the ends so the solid surface could expand and contract a tiny bit. Filled it with the caulk.
I started with a pattern as seen in the photos. I made it out of 1/4” luan plywood strips and hot glued the strips together. Some of the strips were scribed to fit the curved sides. Then I transferred the strip pattern to a solid piece of luan. I cut and smoothed the luan so it was smooth. Then I cut the solid surface to a rough size with about 1/4” oversized. Then clamped the luan to the solid surface material and used a router with a patterning bit and cut the material to final size. Regular woodworking tools cut the material just fine.
It really is pretty simple and the finished product will amaze you on how nice it is and what an upgrade from high pressure laminate!
Attachments
Last edited by a moderator: