My current 42' twin screw displacement trawler has Perkins 6.354(M) engines, 26" diameter x 20" pitch 3-blade props, and BW CR2s with a 2.47:1 ratio. The injector pump shows a WOT no-load rotational speed of 3130 rpm. One would expect a nominal max of about 2600-2800 rpm under load. I see about 2600rpm and have a little bit of a control set back. I choose to cruised at 2000-2200rpm, beyond that and there is just more noise and fuel burn, but little to show for it
My prior 42' twin-screw trawler had Perkins 6.354MGTs and 23"x 19" 4-blade props. I think it was marked for 2800rpm WOT no-load, developed 2400 WOT under load, and cruised at ~2000rpm. But don't hold me to those numbers, it has been a while. I just remember my cruise speed and prop specs confidently.
So, I guess what I'd like to know...
1) what is the max rpm according to the injector pump stamp. It'll be on the same line where the idle rpm is stamped on the model plate.
2) Out-of gear at the slip, WOT at the slip during a /brief/ test what rpm do you read?
3) With your controls set to allow for full throttle, what rpm do you read at full throttle underway?
4) Underway, if you slowly advance your throttle from idle allowing plenty of time for the turbos to catch up and things to settle in, at what rpm does the smoke get noticeably blacker?
I'd look to be really close to the no-load rated rpm, about 85% of that as your WOT underway rpm, and a cruise speed of about 80-85% of that. What I am here calling the cruise speed is the highest rpm before it starts to noticeably run with darker smoke.
If the smoke gets dark before 80-85% rpm the props need less pitch or a transmission ratio closer to 1:1. The engines are getting loaded too muchnfor the amount of air that they can get at that rpm.
If the smoke never gets darker, I'd look for.more pitch on the props or a corresponding adjustment on the transmission. The engines aren't getting to the point where air is limiting, so they can burn more fuel, so you can load them more.
Figure out where you are right now and use that to guide what type of change you'd like to make. Obviously changing the transmission ratio directly impacts rpms. As a rule of thumb, eelqch inch of pitch is worth very approximately 200rpm, maybe a hair less.
I'd want all rpms measured with a phototach until gauges were calibrated to it and were proven accurate and precise enough, maybe +/-50rpm.