What were the "issues" suffered? I will be in the market in about 18 mos and this is my top choice. Cant afford new and likely looking at an '04~'07 based on my wallet and current prices. That said I am very curious of your early experience and what went wrong.
Issue 1 - started when I found hundreds of small 2mm blisters on the pilot house roof.
Over the coming months, these started showing on most surfaces above the waterline. Thousands of small blisters.
The Fleming Europe dealer and their recommended GRP company came to see the issues.
The boat was lifted, tented and it didn't take long to identify the problem. When, in 2002/2003, she was taken out of the mold, many areas needed filling and re-gelling. Some filling was over an inch thick and the problem was that the filler was not epoxy. Quite the opposite - it seemed to be 'water attractive'. So, rain water was being 'sucked' through the gel coat into the filler. When the sun came out, blisters would start to bulge.
It took almost three months for a team to cut and grind out the blistered areas, reinforce with bi-axial cloth, re-fill, gel and polish.
Some blisters were also found around the back of the boat under and along the waterline, extending forward some 12 feet or so on each side. Again, these all had to be dug out. The worst areas were on the aft corners where the filler was some 3 inches thick.
As my surveyor said, it was not the dreaded osmosis as we know it. His report was long, detailed, and full of photographs.
Issue 2 - whilst on the hard, we decided to clean under the waterline and epoxy the hull. As the old antifoul was removed, hundreds and hundred of tiny holes were found through which you could see the glass matting. My surveyor was clear that this was not due to the removal method.
Thankfully, the hull and matting were completely dry, testament to the original build. Rather than fill each hole, my surveyor recommended having the hull peeled, reinforced with bi-axial cloth, and re-gelled.
Overall, the costs were approx £80,000 (that's GB pounds sterling).
The result? The most bullet-proof Fleming hull, according to the surveyor.
Is our hull (#129) the only one affected? A question I'm often asked. It appears the issues are around the specific mold used for the hull in question.
I'm told by my surveyor that a way to check is by using a surveyor's liquid chalk which comes in the form of a pen. Wipe it on the gel coat. If it wipes off easily, you're fine. If it seems to sink in, the hull may suffer the same issues.
Areas affected are typically those which 'look at the sun' such as the pilot house roof, the top and front of the radar arch, the top of the rubbing strakes, the surround of the bathing platform, the front of the Portuguese bridge and its doors, the tops of the flybridge seating and the list goes on.
Does Play d'eau still suffer from blisters? Just a few, but as they appear I have them ground out.
Any other issues? Only one - rain water leaks. But after five years of hunting, they've finally been resolved - but that's another story.
55 #129